LMTGN4009A
Set and modify machines for product change

This unit covers the skills and knowledge required to set and modify machines for production change.

Application

This unit applies to the modification, customisation and setting of machines for product change working largely independently and being accountable for own results including carrying out assigned tasks, coordinating processes, and setting and working to deadlines. Work may be conducted in a variety of environments, such as operational workplace activities, restricted space and hazardous, controlled or exposed conditions.

Products and materials include those typically used within each sector of the Textile, Clothing, Footwear and Allied industry sectors including: various textile production sectors:

early stage wool processing

hide, skin and leather production

canvas fabrication

leather goods production

clothing production

millinery

footwear production

laundries

dry cleaning

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

The unit is applied according to OHS and workplace practices of the enterprise, which may include:

requirements prescribed by legislation, awards, agreements and conditions of employment

standard operating procedures

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

This unit requires the application of skills associated with communication in the interpretation and documentation of technical information, and planning and organising machine sequencing set up and modification for production. Initiative and enterprise and problem solving will be used to check sample and readjust or confirm machine modifications or settings.


Prerequisites

Prerequisites


Elements and Performance Criteria

ELEMENTS

PERFORMANCE CRITERIA

1 Check specifications

1.1 Specifications for setting, modification or customisation of machines and equipment are reviewed and confirmed against product and machine specifications, as required

2 Modify and or set machine/s

2.1 Safe working practices are understood and implemented

2.2 Machine sequencing set up and modification is implemented in accordance with product specifications, manufacturers' instructions and workplace practices

2.3 Pre-operation adjustments are assessed to specifications and operational requirements

3 Conduct sample or trial runs

3.1 Material to be used for sampling or trailing is obtained and arranged

3.2 Machine is operated in accordance with manufacturer and workplace requirements

3.3 Machine performance is monitored against operational requirements

3.4 Sample of product is manufactured using new settings

4 Check sample and/or organise quality testing

4.1 Sample is checked in accordance with workplace practices to ensure standards are met

4.2 Quality testing is assessed or organised as required

5 Readjust or confirm machine modifications and or settings to meet requirements

5.1 Test results are interpreted to determine machine modification and setting adjustment requirements

5.2 Machine adjusts are made in accordance with product and machine specifications

5.3 Records and documentation of machine and product specifications are maintained using established workplace practices

6 Instruct machine operator

6.1 Machine operator is instructed, if necessary, on settings, machines operations and any required OHS practices

Required Skills

This describes the essential skills and knowledge and their level, required for this unit

Demonstrates knowledge of:

machine and equipment operation

machine modification, setting and adjustment requirements

technical specifications manuals

safety and environmental aspects of relevant workplace processes

maintenance planning and workplace procedures

OHS practices, including hazard identification and control measures

quality practices

workplace practices

recording and reporting practices

Demonstrates skills to:

interpret technical data

set, adjust and operate machines

test and analyse samples

use and dispose of a range of chemical cleaning agents, sealants and lubricants, where required

document, assess and transfer information

read, interpret and follow information on work specifications, , standard operating procedures and work instructions and other reference material

maintain accurate records

communicate within the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Employability Skills Statement, Elements and Performance Criteria, Range Statement and Assessment Guidelines for this Training Package.

Critical aspects of evidence to be considered

Demonstrates skills and knowledge to:

interpret specifications for machine settings

interpret specifications for machine modification/customisation

operate and adjust machines correctly

arrange or conduct quality testing of sample/s

analyse samples or test results

maintain accurate records

apply OHS practices in work operations

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks

identifying improvements

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment used and work processes

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

completing work systematically with attention to detail without damage to goods and equipment

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent assessment

This unit may be assessed independently or in combination with other relevant units.


Range Statement

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Machine sequences can include:

mechanical devices and tools such as:

cams

gears

trip tags

pin boards

patterns and programs for use on microprocessor and computer controlled machines

OHS practices

OHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may include:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other OHS practices relevant to the job and enterprise


Sectors

Sector

All


Employability Skills

This unit contains employability skills.


Licensing Information

Not applicable.